Production
From fleece to fabric, under one roof
Spinning, dyeing, weaving and finishing all happen at our mill in Margilan. That is why we can answer for every metre, and why we can change any stage when a buyer needs something different.
The route of a worsted cloth
Seven operations, each checked before the next.
Pictured: our finished cloth. Footage from the mill floor is coming.
Clean wool fibre arrives
Wool is sorted by fineness and staple length. The fibre decides how soft, warm and durable the finished cloth will be.
Combed and spun into worsted yarn
Combing lays the fibres parallel and takes out the short ones. The yarn that comes off the frames is smooth and strong, the basis of a crisp worsted cloth.
Dyed in the yarn
We dye the yarn before it is woven, so colour goes right through the cloth and stays even from lot to lot.
Woven in twill
On the looms, warp and weft interlace into twill and gabardine. The diagonal rib you see on our uniform cloth is made here, one pick at a time.
Washed, set and pressed
Finishing relaxes the cloth and fixes its size and handle. Our fabrics leave the mill low-shrink, so a garment keeps its fit.
Checked against the standard
Weight, strength, abrasion, shrinkage and colour fastness are tested by ISO methods before a lot is released.
Rolled, ticketed, shipped
Every bolt leaves with a ticket: article, colour, composition and weight. We deliver across Uzbekistan and abroad.
Four stages in-house
Spinning
Fibre is combed and spun into worsted yarn on our own frames, so yarn count and twist are under our control.
Dyeing
Yarn is dyed before weaving. Colour goes through the cloth and matches from lot to lot.
Weaving
Twill and gabardine constructions for uniforms and suiting. Looms: make and number to be confirmed.
Finishing
Washing, setting and pressing give the cloth its handle and a low-shrink finish.
The mill in figures
- Founded
- 2018
- Location
- Margilan, Fergana Region, Uzbekistan
- Stages in-house
- Spinning, dyeing, weaving, finishing
- Articles in the catalogue
- 32
- Annual capacity
- to be confirmed
- People
- to be confirmed
See it for yourself
Buyers are welcome at the mill. Call ahead and we will walk you through every stage.